935 MW GARRI-3 OCPP PROJECT

Completed Project Reference – KDT Industry

Introduction: Powering Nations with Reliable Energy

The 935 MW Garri-3 OCPP Project stands as one of the most significant power generation facilities in East Africa. With a massive installed capacity of 935 megawatts, this project is designed to meet growing energy demands, stabilize national grids, and drive industrial development.

KDT Industry played a crucial role in this project by supplying fuel and water storage systems, filter separators, chemical storage units, and heavy steel fabrication, ensuring the facility operates with world-class reliability, safety, and efficiency.

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Project Scope and Objectives

The Garri-3 OCPP (Open Cycle Power Plant) required robust infrastructure capable of supporting continuous large-scale energy production. KDT Industry’s objectives included:

• Supplying fuel storage tanks for turbine operation and auxiliary energy needs.
• Delivering water storage and treatment systems for cooling and steam processes.
• Installing filter separators to maintain clean and safe fuel supply.
• Manufacturing chemical storage infrastructure for water treatment and turbine efficiency.
• Providing steel fabrication and auxiliary structural systems for plant operations.
• Ensuring compliance with international energy safety and environmental regulations.

These contributions positioned the Garri-3 project as a benchmark in large-scale thermal power generation.

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Engineering and Manufacturing Excellence

Energy plants of this magnitude require precision-engineered infrastructure to withstand high pressures, heat, and continuous operations. KDT Industry applied advanced engineering practices to deliver:

• High-Capacity Fuel Tanks: Designed to handle uninterrupted turbine supply.
• Water Systems: Storage and treatment solutions enabling cooling cycles and emergency readiness.
• Filter Separator Systems: Ensuring fuel quality, reducing impurities, and protecting turbines.
• Chemical Storage Units: Corrosion-resistant tanks for additives and treatment chemicals.
• Steel Fabrication: Structural components engineered for workshops, pipelines, and auxiliary facilities.
• Compliance: Full alignment with ASME, API, ISO, and IEC power plant standards.

With these solutions, Garri-3 achieved global-level operational reliability.

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Challenges and Solutions

The Garri-3 OCPP Project posed multiple technical and operational challenges:

1. High Energy Demand – The plant needed infrastructure capable of sustaining 935 MW output.
2. Fuel Quality Control – Impurities in fuel could damage turbines and reduce efficiency.
3. Environmental Factors – Compliance with international emission and water treatment standards.
4. Operational Continuity – Systems designed for 24/7 use without downtime.

KDT Industry’s Solutions:

• Developed modular, prefabricated storage systems for fast installation.
• Installed multi-stage filter separators to ensure clean, turbine-ready fuel.
• Applied protective coatings and anti-corrosion linings for long service life.
• Integrated advanced safety monitoring systems across all tanks and pipelines.

These measures guaranteed safe, efficient, and sustainable energy generation.

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Contribution to Energy Security

The 935 MW Garri-3 OCPP Project significantly enhanced regional energy security. KDT Industry’s contributions supported:

• Reliable Power Supply: Stabilizing electricity for households, industries, and businesses.
• Industrial Growth: Providing energy for economic expansion and manufacturing development.
• Energy Independence: Reducing reliance on imported electricity or fossil fuels.
• Job Creation: Supporting local employment and industrial skills development.

This project demonstrates KDT Industry’s capability to deliver critical infrastructure that powers national development.

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Sustainability and Long-Term Value

Sustainability was embedded into every stage of the Garri-3 project. KDT Industry ensured eco-friendly engineering practices were applied:

• Durable Long-Life Materials: Reducing replacement frequency and waste.
• Water Recycling Systems: Optimizing water consumption in cooling and treatment.
• Recyclable Steel Components: Supporting circular economy principles.
• Environmental Compliance: Meeting EU and international environmental standards for power generation.

These practices ensure that Garri-3 remains a future-ready, sustainable power facility.

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Why KDT Industry Was Chosen

The project stakeholders selected KDT Industry for its proven expertise in large-scale power plant infrastructure. Key reasons included:

• Global Energy Experience – References in thermal, biomass, and renewable power plants.
• Engineering Precision – Custom-designed systems meeting exact project requirements.
• Commitment to Safety – Compliance with international power generation standards.
• Reputation for Reliability – Recognized as a trusted partner in energy infrastructure worldwide.

This collaboration highlighted KDT Industry’s role as a strategic global partner in energy development.

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Looking Ahead

The 935 MW Garri-3 OCPP Project is one of the largest references in KDT Industry’s portfolio. It showcases our ability to deliver critical, world-class infrastructure that supports energy security, industrial growth, and sustainability.

As global demand for electricity continues to grow, KDT Industry remains committed to providing innovative, reliable, and eco-conscious solutions for power plants, refineries, and renewable energy projects worldwide.

This project reinforces our role as a global leader in large-scale energy infrastructure engineering.